View gumtree free online classified ads for dsg clutch and more in south africa. I understand that it is a dm flywheel and also needs the slave cylinder for a complete job. John lombardo of ipt performance trans shows how to install a vw audi dsg upgraded clutch pack. The later sections describe flywheel resurfacing and break in, and different clutch styles and materials. When shifting from the first to the second gear and from the third to the fourth gear. Transmission repair manuals 02e dsg dq250 instructions for. Transmission fluid filter transmission fluid cooler transmission fluid pump mechatronics multidisc clutch.
Hey guys, my next modification will be strenthiging the dsg to help prepare for my future turbo upgrade. Feb, 2019 how to overhaul a vag dsg 7speed dual clutch gearbox. Dsg transmission repair rebuild diagnostics revzone. I see your usual anti vw dsg rant is back in full swing. It doesnt take much to mess up the solenoids and one thing that keeps them working properly is clean fluid. Genuine audi vw oem dsg clutch repair kit 02e398029b for. The dsg dual clutch gearbox developed by volkswagen combines the comfort and convenience of an automatic transmission with the efficiency and performance of a manual gearbox. Using a veneer caliper, measure, locate, and install the 2. The dsg has a series of issues ranging from mechatronics to clutches to selectorsgears and software most of which are commonly associated with the dry clutch 7 speeds. If you want to take a little more control over your transmission, however, we can show you how to drive with the vw dsg transmission. The clutch on one of my cupra rs went at 75,000 which is pretty good imo. Dsg 02e repair manual vw 02e dsg gearbox dq250, dsg 6.
How to change transmission fluid on a non dsg volkswagenaudi it seems that the newer the car, the less serviceable it is. Most people seem to go for a sachs organic clutch when changing as the sintered one isnt very good for day to day traffic. Once you get comfortable with their performance characteristics, its a pretty solid transmission. Jan 20, 2019 common faults in the 6speed dsg automatic transmission. The first option available with the vw dual clutch gearbox found in models like the jetta, golf and passat, is to simply switch to sport mode. Buy this audi, vw dsg clutch kit a3 tt beetle cc eos golf jetta passat by genuine oem now. Two independent gearboxes are connected under load to the engine in turn, depending on the current gear, via two drive shafts. My 2006 vw 147tsi jetta with the 6 speed wet clutch is still going strong with my son driving it. This can be caused by bore wear at the clutch cooling control valve, which distributes cooled oil to the dual clutch assembly. Together with other technical measures this makes the dualclutch gearbox dsg significantly more. Great video showing the replacement of the seals but isnt really a overhaul.
Raybestos powertrain steel clutch plates are high quality, applicationengineered products at a price you can afford. Im trying to figure out which flywheel and clutch setups work with dsg. Using zipper bag provided, presoak k1 and k2 frictions in new dsg fluid for 30 minutes prior to installation. Miles before dsg clutch replacement estimate or actual vw mkvia6 golf family including jetta sportwagen 20102014. Generally, this sort of repair will cost more than half the value of the car if you drive a 3 or 4 year old vw golf or audi a34. Tool12 0am dsg 7 speed clutch removal tool this puller is used to remove the dual clutch his puller is a modification of the earlier puller and optimizes the flow of power during. Have the issues with the volkswagen dq200 automatic 7. Is it really a maintenance item or something that rarely breaks. Genuine volkswagen audi 02e301205c dsg clutch pack. But what is the reality of living with a volkswagen with a double clutch dsg automatic transmission. The first quote i received was more than the car is worth. Ive been advised that we have ball bearing failure within the differential within the gearbox, which now requires replacement. Why wont volkswagen cover the whole cost of a dsg gearbox. The 7 speed dsg is used in the following combinations.
Adjust to maybe eery 30k miles or less if you really drive it hard. Volkswagen 7speed dual clutch gearbox 0am workshop manual edition 07. How dsg works understanding dualclutch transmission. Volkswagen audi dsg, 02e steel clutch pack raybestos.
A few days later, according to the dealership, vw has declined to release a new dsg to them. Vw audi oem 02e automatic trans 6 speed dsg clutch repair kit mk5 mk6 tdi 2. Dealerships will try to sell you a brand new transmission or sublet the repair job to a transmission shop. Europa parts offers same day shipping for genuine, and oem vw gti mk5 2. While in drive, simply pull the shift lever back once to move into. Jan 18, 2019 the 7speed dsg automatic transmissionor dq200is a transmission that is growing rapidly in popularity. Hi there, i have a 02 plate v6 4motion with 91k on clock but clutch is now slipping and obviously needs replacement. As a vw mechanic for many years, all i can say is that in my experience, they seem to be very reliable. Vw beetle clutch removal and installation this article was used with permission from.
It sounds like vw is requiring hard evidence of damage or failure of the gearbox, and the diagnostics the dealer provided to vw. Dual clutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual. Which does duty in the vw polo gt tsi, vento tsi, skoda ovtavia tsi, skoda superb tsi as of now. Removing it may cause oil to leak from the gearbox or. Vwaudi special tools 0am 7 speed dsg 0am dsg 7 speed clutch installpressing tool used for installing clutch on 7speed dual clutch gearbox 0am.
Access the cover through the starter installation opening. Replaces 02e398029b, 02e398029a, 02e398029, 02e398998. Lets see how the replacement of the clutch is carried out on the dsg 7, what is needed and it is possible to perform the replacement process with ones own hands. How to volkswagen polo vento dsg automatic 7 speed transmission dsg gear dual clutch set replace manish car technology. Originally marketed by volkswagen as the dsg and audi as the stronic, dual clutch transmissions are now offered by several automakers, including ford, mitsubishi, smart, hyundai and porsche.
This transmission was brought to me from one of the shops i do transmissions for, the issue with this unit was a nogo and. When manual mode is used, gearbox activates a special mode, which allows imitating the clutch work and the manual gear shift. When i look at oem parts it does seem like their is a difference between manual flywheel and dsg. Audi, vw dsg clutch kit a3 tt beetle cc eos golf jetta. Common faults in the 6speed dsg automatic transmission. Attach the dial indicator holder vw special tool vw 387 to the transmission flange. The volkswagen club of south africa the volkswagen club of south africa technical discussions. How much does a volkswagen clutch replacement cost. The 7speed dsg automatic transmissionor dq200is a transmission that is growing rapidly in popularity. Also as some others have mentioned before you do not need to drop the subframe whatsoever. Volkswagen malaysia clutch replacement package rm1,888.
The dsg dualclutch gearbox vw 02e dsg gearbox dq250, dsg. The dsg dual clutch gearbox, designed to replace conventional automatic transmissions with torque converters, is a case in point. Want to know how much youd pay at a franchise dealer or independent garage. Dsg 0am, 0cw for vw and dsg 0vm for audi according to vag classification. Clutch replacement first off i wanted to make this to show everyone that you dont need a huge shop with a lift to do this. Having a flywheel replaced on my bils r32, has anyone ever replaced the clutch pack. Vwaudi special tools 0am 7 speed dsg automatic choice. Volkswagen develops environmentally friendly technologies that help reduce co 2 emissions. Here is volkswagen s new dual clutch gearbox dsg a real gearbox sensation. The first section lists your stock clutch part numbersinfo and suggested replacement clutches. Information about rebuild transmission dsg 7 dq200 0am dq200 a transversely located 7stages transmission was launched in 2008. This service is typically done as part of a bigger, more expensive. Double clutch gearbox 02e dsg electric connections vw golf. The pros and cons of life with volkswagen s double clutch automatic gearboxes.
As people have been saying over and over again yet you deliberately ignore them the wet clutch dsg is a perfectly good transmission. Genuine volkswagen audi 02e398029b dsg clutch repair kit. They both seem to be around the same price so curious if one is. Dsg transmission mechatronic j743, removing and installing, transmission removed. Your reference to what most people recommend is for manual trans only. There is also a multimedia cd available on the direct shift gearbox. Also, depending on the obdii scanner you are using, you might not be seeing all the fault codes. Electrical and electronic components of the dual clutch gearbox dsg and their locations removing and installing mechatronic unit for dual clutch gearboxj743 gearbox removed removing mechatronic unit. Transmission oil for direct shift transmission 02e. Dodson offers a complete clutch upgrade kit for volkswagen, audi, seat, and skoda vehicles equipped with the dq250 dsg or s tronic transmission. From interactive menus, the subjects selector lever. When replacing the dual mass flywheel or double clutch, the directshift gearbox must be removed. Dsg gearboxes are to be available with almost all the petrol and diesel engine options in the new golf range and are considerably more efficient than conventional automatic transmissions. The removal position basic setting group number is 062.
Drivetraindsg parts volkswagen vw audi porsche parts. It sounds like vw is requiring hard evidence of damage or failure of the gearbox, and the diagnostics the dealer provided to vw does not meet these requirements. The car has very high mileage so perhaps its a good idea, especially once the transmission is out. A transverse dual clutch transmission, it was brought in to supercede the 6speed dq250 dsg unit, and is finding itself in more and more vehicles. The long anticipated vw audi dq250 clutch core exchange prog. This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. Talking through a recent replacement using a two post ramp, two transmission jacks and an engine bridge tool, luk explain that the only special tool requirement needed is a universal alignment tool for the clutch driven plate. How to volkswagen polo vento dsg automatic 7 speed. This selfstudy programme is designed to help you understand the direct shift gearbox. Its been fully serviced by our local volkswagen supplier.
Nov 15, 2014 here i have a volkswagen 02e dsg computer controlled manual transmission. Vw audi oem 02e automatic trans 6 speed dsg clutch repair kit. The 7speed dual clutch gearbox 0am is installed in the. Volkswagen group malaysia has launched a new clutch replacement campaign this month, offering volkswagen owners that are out of warranty to replace their dsg clutch at a special package price of. This allows the mechatronic unit to be removed properly per the repair manual. Miles before dsg clutch replacement estimate or actual. When a shift is imminent, one clutch disengages while the other is engaging, both in a few hundredths of a. Benefits of learning how to drive with the vw dsg transmission. Manufactured with attention to critical tolerances and quality control, our steel plates meet or exceed oe specifications and have a superior surface finish that supplies a greater apply area and friction clutch life. Although, as well touch on shortly, its not necessarily any easier to change the clutch assembly. Dodson motorsport is a world renowned provider of high performance transmission components. Clutch faq for vw and audi tdi with dmf info and clutch kits. Volkswagen workshop manuals golf mk5 power transmission. Since the basis of the mechanical transmission lies, then periodically it is necessary to change the clutch.
Jan 25, 2019 the dual clutch transmission, also known as the direct shift gearbox dsg or twin clutch transmission, is an automated transmission that can change gears faster than any other geared transmission. Includes oem vw clutch pack assembly, clutch pack cover as well as a new set of circlips. Luk repair solution for dry double clutches parts in motion. All and all i think vw does a great job with the dsg. Place the clutch end cover down on the ptfe seal installation tool.
Details about vw audi oem 02e automatic trans 6 speed dsg clutch. For the 1st measurement, place dial gauge measuring tip on input shaft, as show in the. Any time the engine is removed, check the clutch for wear and replace worn components as necessary. Volkswagen tiguan luk clutch, flywheel and csc replacement. Oversized clutch cooling control valve kit part no. Check out the clickmechanic price for a volkswagen clutch replacement. An output shaft assigned to each gearbox applies the torque to the driven.
The pros and cons of life with volkswagens double clutch. This article explains how a manual transmission tdi clutch works, the basics of the vw tdi clutch, and tips for choosing clutches. Dual clutch transmissions require a special setup when replacing the clutch. The essential component of the new 7 gear dualclutch gearbox dsg is its dry running clutch. The dsg dual clutch gearbox, available in 6speed and 7speed versions, is unlike a conventional automatic transmission. It also made it so you no longer have to open up any of the transmission in order to change replace the clutch assembly. Dodson motorsport volkswagen and audi dsg clutch packs.
It dispenses with the oil bath needed in conventional designs a worldwide innovation in dsg technology. Luk reveals essential tips and advice on clutch, flywheel and csc replacement for the 2. Vw s own 7 speed is based on dry clutch technology which leads me to believe that eventually the 6 speed wet clutch version will be phased out. Golf variant 2007, golf variant 2010, jetta 2005, jetta 2011 technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to. Genuine volkswagen audi 02e398029b dsg clutch repair. Two clutches ensure that shifts take place in next to no time.
Problems with the dsg do occur but unlike a manual trans those parts are not considered wear parts. Based on this information, volkswagen set out to design a transmission that combined the best characteristics of each of these transmissions. Tech note 092 7 speed volkswagen dsg gearbox removal exedy. Dec 10, 20 the pros and cons of life with volkswagens double clutch automatic gearboxes. For several years the double clutch transmission dct has been used in volume production at the volkswagen group. On the one hand it is the first 7 gear gearbox for front transverse mounting, and on the other hand it is the first dual clutch gearbox with a dry double clutch.
Dsg 02e repair manual dsg7 dq200 workshop repair manual 0am repair manual. Self study program the dsg dual clutch gearbox pdf free online. Euro garage is proud to offer repair services for your volkswagen audi directshift gearboxes dual clutch transmissions. Common faults in the 7speed dsg automatic transmission. Volkswagen 7speed dual clutch gearbox 0am workshop manual. When driving in drive mode, bumps are felt when switching to even gears. Golf mk5 volkswagen workshop manuals power transmission 6speed dual clutch gearbox 02e volkswagen r gmbh gearbox mechanics,operation, construction,diff. Our tdi and tsi engines, millions of which have been produced, are. How to change transmission fluid on a nondsg volkswagenaudi. How to overhaul a vag dsg 7speed dual clutch gearbox. In this video we go through the setup process on a vw caddy and show. Dual clutch gearbox 02e electrical connections passat it seems that most affected cars are the vw passat, vw touran and the vw golf produced between 2003 and 2007.
Dsg clutch in south africa gumtree classifieds in south africa. If the revs rise in a higher gear whilst accelerating, then the clutch is slipping. Dual clutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual transmission. With the recent announcement that ford will begin using a 6 speed, dual clutch dsg style transmission with a dry clutch i started thinking that maybe the wet clutches are not a good idea. You cant add 80hp and 100tq to the dsg and go 40k miles on fluid as if it was stock. It seems that the only two option right now are either apr or dodson. The dsg dualclutch gearbox vw 02e dsg gearbox dq250. Share genuine audi vw oem dsg clutch repair kit 02e398029b.
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